Abrasion, impact, & chemical resistant. 125 and a K-factor of . K – constant. System details. R-values are additive. r = relative roughness. To understand how the nut factor compares to the terms in the long-form equations, let’s consider the so-called Motosh equation: × [ (P/2 ) + (μ/cos ) + (μ = input torque, = fastener preload. In the process of making stainless steel, alloying elements such as chromium (Cr), nickel (Ni), manganese (Mn), silicon. (10-6 in/ (in oF)) Admiralty Brass. 29CO 2 eq. This article discusses the properties and applications of stainless steel grade 304 (UNS S30400). NPT sprinkler joint should be obtained with a torque of Conductive Heat Transfer through a Stainless Steel Pot Wall with thickness 2 mm - temperature difference 80 o C. Gauge table/bend table combination. The required tonnage is often prohibitive. K-Factor - used for engineering programs, such as Pro-E. A spring bacK-Factor of Ks=1 means there is. May be mildly magnetic. 1 mm can be made in polypropylene PP, aluminum or stainless steel. c. 7. 882 kcal/h m 2 o C - Unit Converter; Note that these coefficients are very rough. This specification covers chromium, chromium-nickel, and chromium-manganese-nickel stainless steel plate, sheet, and strip for pressure vessels and for basic. 8 Steel BZP 0. When using SN-Curves, there can be extenuating circumstances where the SN-Curve must be adjusted to reflect certain situations. The bolt plating material is usually the limiting factor on maximum service temperature. Relative roughness can be expressed as. Calculate Thermal Pipe Expansion. Globally, 304 accounts for more than 50% of stainless steel consumed. K-factor Stainless Steel Pendent and Recessed Pendent Sprinklers must be installed in accordance with this section. 304 Stainless SteelThe bending angle is 90°, the sheet thickness is 5 mm and the inside radius is 6 mm. parts in 304 stainless steel and aluminized steel, I have my k-factor set to 0. 33 K factor 0. 8 kg. K Factor: 8. sliding (slip between surfaces) where μ s is the coefficient of static friction and μ k is the coefficient of kinetic friction. The inside surface temperature of the steel is 800 K and the outside surface temperature of the insulation board is 350 K. Note: Don’t confuse K-Factor with low coefficient of friction, which is not used for this calculation. material and thickness. 0015-0. 93 g/cm3 (0. Working Pressure: 175 psi (12 bar) Material Specifications Fusible Link: Beryllium Nickel Sprinkler Body: Brass Alloy Levers: Bronze Alloy Yoke: Brass Alloy Sealing washer: Nickel with PTFE Load Screw: Bronze Alloy Towers: Copper Alloy Pins: Stainless Steel Deflector: Stainless Steel Cup: Steel. For horsepower at the motor (HPm), use formula: HPm = HPC/E. 6. E. k = roughness of duct, pipe or tube surface (m, ft) There is a direct relationship between sheet metal bend allowance and the K-factor. 44 psi/100ft = 9. 17 K = 0. F1XLH and F1FRXLH Series Standard Spray Sprinklers. 0) is cold-rolled steel; 304 stainless steel has a factor of 3. 2 in. Pipe Material e (mm) e (ft) Glass, drawn brass, copper (new) 0. 6. Includes additional data and reference information carefully. 3 to SDR 26), PVC (Schedule 40, 80, and CL100 to CL315), Stainless Steel (Schedule 5s, 10s, 40s), Steel (Schedule 40,80,160) and more. For TMT steel bars, it is 7850 kg/m3. 8 538 16 21 1387 35 41 55 1985 51 59 78 2319 59 68 91 6 1 763 27 36 1968 60 70 93 2816 86 100 133 3291 101 117 155layer containing air gaps (m2K/W) R ub Is the total thermal resistance of the construction ignoring thermal bridges (m2K/W) ∆U’’ Is the air gap correction factor as defined in BS EN ISO 6946 (Annex D). Material. 1 11. 8 Steel Plain Finish 0. F f = frictional force (N, lb). K = t Mt K = t M t t = neutral axis, Mt= Material Thickness The Material thickness is pretty self. v = Velocity of the incompressible fluid. m -1. Other applications include fasteners and screens for the mining industry. 06 0. The diagram below indicates friction loss for water flow through ASME/ANSI B36. 10/19 schedule 40 steel pipes. Hot Working. The Y-factor is set at 0. 02 0. 15 K = 0. While the sheet metal’s inner surface contracts, the exterior expands. Thermal Resistivity and Conductivity The ability of a material to resist flow of heat. Our favorite metal for durable and decorative parts. 81 m/s 2: Calculation. Just follow these simple steps and it will spit out a K-factor for you to input into your CAD tool. The K-factor is the ratio of the neutral axis to material thickness (as shown in the equation below). 20: Zinc-Plated: 0. d = 0. 012". Ideal to use in areas with high exposer to. I read on some site that the range is between 0. 2 (16. 6 (8. n. K)/W] in SI units or [ (ft 2 ·°F·hr)/Btu] in imperial units. 2 and 0. American Society for Metals ASM International ASM World Headquarters 9639. 75. We want to know the final length of the detail. We bend lots of stainless, which in terms of hardness, is. Importance of the K-factor in sheet metal design. The value of k is 0. f = Coefficient of friction factor or Coefficient of friction factor. In materials science, fracture toughness is the critical stress intensity factor of a sharp crack where propagation of the crack suddenly becomes rapid and unlimited. 5 Bar), the working pressure limit established by Victaulic for Vic-Press for Schedule 10S systems. 75 degrees of springback. A – bend angle in deg. The K-Factor is a property of the material being bent. Where high strength is. e. 88 x Fn for music wire. Take the bend allowance as 2. Next we use the pull-down menu to select the appropriate table. The Machinability is mainly affected by: Carbon (C): 0. 0, 115 metric. For example, the UL Listing is based on the requirements of NFPA 13, and the FM Approval isYou can easily modify the Material Thickness, Inside Radius and K-Factor for each thickness at the top of each column. Land Angle: Positive. The spring bacK-Factor, commonly denoted by Ks, is the relation between the initial and final angles. 2, θ / σ 0. K-Factors for TX series flow meters are valid ONLY for meters purchased after January 1, 2011. It occurs in the formula known as Hollomon's equation (after John Herbert Hollomon Jr. 27 *10 /K 17. As an example, a 0. The higher strength comes at the cost of lower corrosion resistance at higher temperatures. 6 and 8. It is defined as the fraction of energy being emitted relative to that emitted by a thermally black surface (a black body). Show advanced filters Hide advanced filters. v = flow velocity (m/s, ft/s) minor loss can also be expressed as head water column - mm H2O or. At exactly the same torque level of 24 foot pounds, variations between 4500 pounds and 6700 pounds are experienced. For exact calculations - always check manufacturing data. Bend Allowance (BA) = (Π/180) × ( R + K×T) × A. BA = A 360 × 2π(R + K × Mt) B A = A 360 × 2 π ( R + K × M t) BA = Bend Allowance, A = Bend Angle, R = Internal Radius, K = K-factor. Generally, linear thermal expansion is most applicable to solids. 00% THERMAL PROPERTIES Reference Temperature 23°C (73°F) 23°C (73°F). Davis, Davis & Associates (Ed. Base part number is shown. For the completely rough regime, the value of Β' is equal a constant of 8. Dry Torque) Partially Lubricated Bolts; Properly Lubricated Bolts; But before we talk about these items, or get to our torque chart, it is imperative you understand the working definition of K-Factor (or “Nut Factor”). 9 - 9. ) Tightening Torque min max min max min max min maxThe K-factor is the ratio of the neutral axis position to the total material thickness. A measure of the ability of a material to allow the flow of heat. The coefficient k is measured in watts per meter Kelvin (or degree) (W/mK). Seat: Copper UNS-C11000 and Stainless Steel UNS-S30400 Belleville Spring Sealing Assembly: Nickel Alloy, coated on both sides with PTFE Tape Compression Screw: Stainless Steel. MIL-PRF-907F; Service. 115 0. At exactly the same torque level of 24 foot pounds, variations between 4500 pounds and 6700 pounds are experienced. 0 (11. Coefficients for some common materials used in ducts and pipes are indicated below: Fluid Flow Friction Loss - Hazen-Williams Coefficients vs. The TYCO Series TY-B, 5. Below 10. 20: Lubricated: 0. Stainless steel is the term used to describe a versatile family of engineering materials, which are selected primarily for their corrosion and heat resistant properties. 62-Rubber (60 A Belt) Rubber (60 A Belt) . Lodgement Spring: Stainless Steel Pin: Stainless Steel Cup: Steel Cover Plate: Steel Installation Wrench: Ductile Iron Cover Plate Finishes: • Chrome plated • White painted •. 16 for "lubricated" conditions K = 0. Simple gauge tables have K-Factor, gauge values, gauge thicknesses, and available radii. Stainless steel 1kg = 6. 062). I have tried it today and it doesn't seem to give exactly the result I was expecting. What K Factor. . The span in the values may be caused by the variation in the materials themselves - or by the variation in the sources used. 316 Stainless Steel. Notes:. Inside temperature in the exchanger is 100 o C and outside temperature is 20 o C . 000005 : Seamless commercial steel (new) 0. Hardcover. Contains molybdenum which increases corrosion resistance to chlorides and phosphates. Our free online sheet metal bending calculator enables you to rapidly determine the crucial parameters in sheet metal bending calculations, such as the K-factor, Y-factor, bend allowance, bend deduction, arc length, and unfolding flat size. For the completely rough regime, the value of Β' is equal a constant. Hazen-Williams Coefficients Table. r = k / d h (1) where. 26 (304/316. Step-2: Enter K factor values. This is a decently conservative approach that will likely satisfy the majority of. The constant volume law governs the bending process, the bend material particles distribution, and deformation types are also crucial for this process. 8 Square Head; Low Head Socket Cap Screws. 032 0. Grade 301 Temper ASTM. 17 found in seemingly identical fasteners here results in a substantial clamp load variation. AISI 301 Stainless Steel (UNS S30100) AISI 301 stainless steel (UNS S30100) is the most susceptible to cold deformation strengthening among conventional austenitic stainless steels. Tensile specimens were machined from these AM bulk materials for three different inclinations: 0 ° , 45 ° , and 90 ° relative to the build plate. 38: 0. The specific heat is the amount of heat energy per unit mass required to raise the temperature by one degree Celsius. Copper, Ductile Iron, Carbon Steel, Stainless Steel and Aluminum Piping Materials - Temperature Expansion Thermal expansion of typical piping materials. The heat transfer convection coefficient for air is 50 W/m 2 K . 2% carbon and other alloying elements. This treatment increases the surface hardness by a factor of four to five, improving resistance to wear, corrosion, and fatigue, with significant retained ductility. Friction loss and velocity diagrams - in imperial (psi/100 ft, ft/s) and SI (Pa/100m, m/s) units. 67. This issue can be overcome with annealing. 15 r/d=0. Knowing the k-factor formula is essential in order to bend any kind of sheet metal correctly; in fact, it varies according to the type of material to be deformed. 200 x 1. The bend deduction, sometimes called the bend compensation, describes how much the outside of the sheet has been stretched. k = 0. Lawrence Convention Center, Pittsburgh (2003) 26. itic stainless steel that is molybdenum alloyed for enhanced corrosion resistance in chloride environments. Carbon and Mild Steel. 75 *10-6/K 17. Transformers that carry a K Factor rating define the transformer’s ability to withstand a given harmonic load while operating within the transformer’s insulation class. I am primarily processing stainless steel, 304 and 316, with a range of thickness from 1. Conductive heat transfer per unit area can be calculated as. If we know the Reynolds number and the roughness - the friction coefficient - λ - in the particular flow can be calculated. (11,1 mm) below the deflector (see Figure 2). See full size image. Deflector. Titanium had a longer life at low stresses compared with stainless steel, and stainless steel had a longer life at higher stresses. The friction loss for each bend is: Δ p f f = ζ x 1 2 ρ w x 2 = 673. Many designers reference a chart like this or use test pieces to calculate the K-Factor for specific projects. 6 (80), 8. Stainless steel roof: • S30400 stainless steel • Measuring: 280 × 96m • Sheathed with 23,000m2 of 0. Other elements, such as nickel or molybdenum are added to increase corrosion70% of commercially produced stainless steel are austenitic. The constant volume law. 77 Material Iron metal Steel Steel r. SS 304 is non-magnetic under annealing conditions, but after cold working (such as stamping, stretching, bending, rolling), part of the. 678 W/m 2 K = 4. The nut factor, K, sums up the combined effects of many variables affecting. 18. 8 (242 metric*) nominal K-Factor and special deflector, this sprinkler produces large, high-momentum water droplets in a hemispheric pattern below the deflector. Thermal conductivities of common metals, metallic elements aand alloys. Bulletin 065. 01. phosphor-bronze, stainless steel, and K-Monel. You will need to obtain the friction factor (f) from the Moody chart or use a suitable equation depending on the flow conditions. Steel is an iron alloy that contains between 0. The k-factor value signifies how far the neutral axis shifts during bending. f = Friction Factor. 8 billion tons produced per year. Just select a k factor according to your material from the table below. 30 mm / 0. We deduce then the friction factor, the Chézy coefficient and the mean flow velocity (Chézy equation). 0 Nominal K Factor S. Mark a fold line exactly in the center. Here are the steps to be followed to calculate sheet metal flat length: Step-1: Enter Flange Length, Internal Radius, and thickness values. The SUS445 stainless steel contains small. The value of the K-factor is influenced by the material properties and. Stainless Steel 330 (X12NiCrSi36-16):Cutting conditions, Recommended Carbide Grades, Equivalent Material Standards, and Chemical Composition. The k-factor is fundamental in the press-bending sector and is closely linked to the concept of spring back. A typical uncertainty in the roughness values can be assumed to be in the range ± − 30 -50 %. T = 1 \text { mm} T = 1 mm. From our testing, the K-factor without lubrication is all over the board. Simple. 1 A36 Steel 3/8” less than 50 53. UHMW. Finally, use the formula for thermal expansion:. 5 - 7. steel research international is a metallurgy journal for the research and development of steel and related materials. ) representing the length change per degree per unit length, e. 7K-Factor. 84. Austenite-martensitic steel, also known as austenitic-maraging stainless steel, is. There’s a lot that goes into this value and various factors that affect it, many of which we covered. A premium formulation for a wide variety of applications over a wide temperature range. 4016 is a very popular and versatile grade of stainless steel. 0. 0mm. 62. The K-factor for stainless steel (AISI 316) is indeed smaller than the value for AISI 304 small. 316 Stainless Steel Offers excellent corrosion resistance, even more than 18-8 stainless steel. h: heat transfer coefficient, W/ (m 2 K)Emissivity is a measure of the efficiency in which a surface emits thermal energy. 1 mil per year were observed on Types 304L and 348 stainless steels and 0. Therefore, the bend allowance added to the flange lengths is equal to the total flat length. The elongation is smaller by a factor of 10. To determine allowable working pressure at elevated temperatures, multiply allowable working pressures from Tables 2 throughBend Allowance Chart K factor 0. SI unit: W/m·K or W/m·°C; Imperial unit: Btu/ft·h·°F; Thermal Conductivity of Stainless Steel. Although, measurement variations by an order of 10-1 have been observed, the. For plate under 2mm, K-factor is 0. g = Universal Gravitational constant. The tensile, fracture, and fatigue crack growth properties of 316L stainless steel (SS) produced using the selective laser melting (SLM) technique were evaluated and compared with those of conventionally manufactured (CM) austenitic SSs. units by 10. The K-factor approximations given below are more likely to be accurate for air bending than the other types of bending due to the lower forces involved in the forming process. 0 k-factor 3/4 inch npt sprinklersFirst, we choose the option to use a gauge table. g = Acceleration due to gravity (value of g is 9. 1 ft (foot) = 0. MC values range between 0. 4408, DIN X5CrNiMo17122, TGL 39672 X5CrNiMo1911, TGL 7143X5CrNiMo1811, ISO 2604-1 F62, ISO 2604-2 TS60, ISO 2604-2 TS61, ISO 2604-4. 1 lists ferrous and nonferrous metalRelated Resources: materials Specific Heat Capacity of Metals Table Chart. 2 U. 20: 15 - Grey cast. Bumax 88 Stainless Steel 316L stainless steel with a high molybdenum content offering corrosion resistance similar to 316 stainless steel. factor (kg CO2eq per unit) Uncertainty Conversion Gas GWP GWP CH4 kg 0%25. The K-factor in sheet metal bending represents the ratio between the thickness of the metal and an invisible line called the “neutral axis. 0 mm), SUS445 (t = 0. 10-16 K-Factor Low Noise. Generally, when design the sheet metal parts, the min inner R=thickness/2, if less than that, the grooving (V-cutting) will be required to solve the. 1 For K-Factor when pressure is measured in bar, multiply S. The best single-volume reference on the metallurgy, selection, processing, performance, and evaluation of stainless steels, incorporating essential information culled from across the ASM Handbook series. ρ f = density of fluid (kg/m 3 , slugs /ft 3 ) . 6 times the aluminum plate. On unlubricated connections, I use k=0. Usually, we secure the screws with Loctite 242. Style: Upright. F = μkN F = μ k N. Another way to calculate this value is with the K-factor or Y-factor. 16: Miscellaneous Data: Applied Load: Tensile: kg?Carbon Footprint of Steel Per Kg. These are 304 SS material. The three roughness regimes are as follows: Dynamically smooth: 0 ≤ u*ε/ν ≤ 5. Portuguese / português. 33 in practical use and at my shop they use as small as 0. This Table is applicable to Never-Seize paste and Fel-Pro lubricant, K=0. It is recommended for parts that cannot be annealed after welding in certain corrosive environments. At this level, chromium reacts5. Monel alloy 400 has a specific gravity of 8. It has units of m 2 /s. I. Stainless steel 304 has good resistance to oxidation in intermittent service up to 870°C and in continuous service to 925°C. 79. 10-12 Three-Phase DOE 2016 Efficiency, Copper. Thermal Conductivity - k - is the quantity of heat transmitted due to an unit temperature gradient, in unit time under steady conditions in a direction normal to a surface of the unit area. It contains at least 10. ) Tightening Torque Clamp Load (lbs. K1 proximity sensors provide consistent sensing ranges for many metal target materials — and good value when evaluating cost versus sensing distance. A com plete listing of all AISI stainless steels and a description of each are contained in the AISI publica tion, "Steel Products Manual -Stainless and Heat-Resisting Steels, December 197 4. Note that for this example we consider a flat system, with no elevation changes. 33 K factor 0. Tables for pipe roughness and kinematic viscosity are also included. ) by Elias A. Conductive Heat Transfer through a Stainless Steel Pot Wall with thickness 2 mm - temperature difference 80 o C. We specialize in the highest quality commercial and residential stainless steel and aluminum fabrication and repair. Home > Technical Reference > Engineer’s Reference > Roughness Values-Darcy-Weisbach Equation (Colebrook-White)Stainless Steel. Metric K-factor shown is for use when pressure is measured in bar. 1'' In addition to the standard AISIThe spring constant of each short wire is larger by a factor of 10. Type 304 has good processability, weldability, corrosion resistance, heat resistance. 446 × 0. Insert the convective heat transfer coefficient for inner surface, h i = 10 W/m 2 ⋅ K. The most important factor in what type of heat transfer is possible is the maximum ambient temperature at the enclosure location and the maximum temperature inside the enclosure. In heat transfer analysis, thermal diffusivity is the thermal conductivity divided by density and specific heat capacity at constant pressure. The lowest expansion is found in the iron-nickel alloys such as Invar. Super strong with added corrosion resistance. 18: Cadmium-Plated: 0. Compute the friction factor of a circular pipe based on Churchill's equation with this online calculator. You’ve found the k-factor. /in. 20 4 0. D = pipe diameter [m] V = fluid velocity [m/s] g = gravitational constant [9. 5 m) to estimate the relative roughness k s /D H, the mean velocity (by continuity) and the Reynolds number. Using the K-factor calculator. The CTE employs reciprocal temperature units (K-1, °F-1, °C-1, etc. need some help on a place to start with the bend allowance calcs. In Machinery’s Handbook, the K-factor for mild cold-rolled steel with 60,000-PSI tensile strength is 0. For steel members, a slenderness ratio below 50 can be considered “short”. 33 K factor 0. 2% to 2. Transition: 5 < u*ε/ν ≤ 70. 0. 304 Stainless Steel 7/16” 74. 2 show that Victaulic Vic-Press for Schedule 10S stainless steel fittings and Schedule 10 stainless steel pipe compliant with ASTM A-312 may be used on ASME B31. 77CO 2 eq. Cold Working. I. Completely rough: u*ε/ν > 70. The coefficient of friction between the bolthead (or nut) and its mating surface. However, this steel can be cold. This means that the neutral axis cannot migrate past the midpoint of the material (i. The inside depth of a dimple should be no more than the inside radius. 35 . 7 Expanded size of flattened steel plate: L = A + B – 0. Horizontal Sidewall. It is difficult to perform cold working in grade 330 stainless steel as the steel has high strength and work hardening rate. Table 2 - Mechanical properties of 301 grade stainless steel. Data Tables Table 2. K-Factor - A constant determined by dividing the thickness of the sheet by the location of the neutral axis, which is the part of sheet metal that does not change length. 5-inch w. ) 3. Insulation characteristics. Note that the pipe is cooled, so the temperature difference has a negative sign: T₂ − T₁ = -85 °C = -85 K. The best single-volume reference on the metallurgy, selection, processing, performance, and evaluation of stainless steels, incorporating essential information culled from across the ASM Handbook series. The baseline material factor (1.